Jacketed Reactor Manufacturers, Suppliers, Exporters in Ahmedabad
Upase Process Equipment’s is one of the leading Jacketed Reactor Manufacturers, Suppliers, and Exporters in Ahmedabad. Our reactors serve various industries including chemicals pharmaceuticals and food processing because these sectors need controlled temperature reactions. Therefore, we provide jacketed reactors that remain both operationally reliable and structurally durable to match different client applications. Jacketed Reactor Manufacturers in Ahmedabad allow us to provide reactors that utilize dual-wall construction enabling uniform heating or cooling for our clients. The reaction temperature control becomes more effective through this design which particularly suits the heat exchange needs of exothermic and endothermic reaction processes. Our designed reactors use durable materials that grant resistance against corrosion and enable superior functionality under demanding operating environments.
Jacketed Reactor Manufacturers in Ahmedabad and Suppliers in Ahmedabad
The jacketed reactor uses thermal control by circulating fluid through an external component that wraps the vessel. The outer jacket presents a system that allows accurate temperature management during chemical reactions thus enhancing both product quality and safety. As the Jacketed Reactor Suppliers in Ahmedabad offering manufacturer of numerous jacketed reactors appropriate for diverse industrial needs. We provide jacketed reactors in multiple dimensions with adjustable capacities according to customer specifications. We deliver products with elite thermal efficiency while maintaining superior safety standards and high operational performance levels.
We operate as dependable Jacketed Reactor Exporters in Ahmedabad through our wide-ranging export system that provides exceptional jacketed reactors to customers all across the globe. Our dedication to outstanding product quality together with client satisfaction positioned us as a dependable supplier across worldwide markets.
Types of Jacketed Reactor
The top Jacketed Reactor Manufacturers in Ahmedabad present an extensive range of high-grade reactors that are flexible enough to be applied in all types as follows:
- Double Jacketed Reactor: The reactor consists of two layered structures with an inner part surrounding an outer section. The temperature control during reactions functions through the heated or cooled space between the two concentric layers of this device.
- Single Jacketed Reactor: A solitary external wrapping coats the reactor vessel for temperature maintenance. Single-jacketed reactors have a basic design that minimizes costs but fails to match the efficient heating and cooling capabilities of double-jacketed systems.
- Half-Pipe Jacket Reactor: A vessel receives an installed half-pipe jacket that affixes externally on its outer surface. Heat transfer efficiency rises with this configuration allowing suitable operation for reactions that need intense heat exchange and uniform temperature distribution.
- Dimpled Jacket Reactor: The external section of the reactor shows multiple dimpled indentations which make up a dimpled jacket. Reaction temperature control improves through the dimpled design which both raises surface exchange area and distributes fluids to better regulate heat exchange.
- Thermal Sleeve Reactor: A specific type of reactor employs a jacket sleeve containing an internal flow channel for heat transfer fluids to use. This equipment stands ready for intense pressure situations and maintains continuous heat exchange as well as heating requirements.
Specifications of Jacketed Reactor
We have added below a technical sheet of our Jacketed Reactor that provides more technical information such as:
| Specification | Value |
|---|---|
| Reactor Type | Jacketed Reactor |
| Reactor Volume | 10 L – 10,000 L |
| Shell Diameter | 200 mm – 2,000 mm |
| Jacket Type | Half-Jacket, Dimple Jacket, Full Jacket |
| Jacket Volume | 5 L – 4,000 L |
| Jacket Pressure | 2 bar – 20 bar |
| Operating Temperature | 20°C – 300°C |
| Heating/Cooling Medium | Water, Steam, Glycol, Oil, Brine |
| Heat Transfer Coefficient (Jacket) | 100 – 500 W/m²·K |
| Reactor Material | Stainless Steel, Carbon Steel, Glass |
| Agitation Speed | 50 rpm – 1,500 rpm |
| Impeller Type | Anchor, Rushton, Paddle, Propeller |
| Pressure Relief Valve | 5 bar – 15 bar |
| Flow Rate (Jacket Fluid) | 1 L/min – 100 L/min |
| Reactor Power Input | 1 kW – 200 kW |
Benefits of Jacketed Reactor
Being one of the very best in the category of Jacketed Reactor Suppliers and Exporters in Ahmedabad, all types of reactors are made using advanced technology and hence offer a variety of benefits such as:
- Temperature Control: A jacketed reactor system enables exact temperature management which is essential for controlling heat-producing and heat-absorbing chemical reactions. The jacket preserves uniform thermal conditions which makes reactions run more effectively.
- Improved Safety: Through heat management jacketed reactors prevent both overheating hazards as well as dangerous pressure increases. Efficient management of hazardous or sensitive chemicals becomes safer due to their implementation.
- Enhanced Heat Transfer: A jacket system delivers heat throughout the vessel which leads to better heat-transference systems and enhanced production efficiency. The designed conditions enable the reaction to complete optimally.
- Scalability: The performance quality of jacketed reactors remains steady as producers expand scale from small to large production operations. Such systems enable versatility when processing distinct reaction quantities and modifications in batch volumes.
- Versatility: These reactors provide suitable conditions for multiple reaction types which include basic through intricate procedures. The devices find wide application across different industries including pharmaceuticals chemicals and food processing because they deliver consistent results for their operations.
Applications of Jacketed Reactor
As Jacketed Reactor Manufacturers and Exporters in Ahmedabad, our reactors are highly demanded for multiple types of applications and used for improving performance, such as:
- Pharmaceutical Industry: The exact temperature management in API synthesis operations utilizes these reactors. The jacket maintains safe operation together with process efficiency when producing pharmaceutical drugs.
- Chemical Processing: Ideal for exothermic or endothermic reactions like polymerization, esterification, and condensation. The heating mechanism controls temperature consistently to produce high-quality chemical substances.
- Food and Beverage: The jacket enables manufacturing operations to produce sauces as well as jams and dairy products. The jacket applies heat in a consistent fashion that preserves the taste and maintains the texture of the materials.
- Biofuel Production: Trans esterification reactions are it for producing biodiesel materials. The temperature performance of biodiesel transesterification stays optimal when using the heating jacket to convert oils into biodiesel.
- Cosmetics Manufacturing: Emulsion and mixing operations for lotions, creams, and gels benefit from its use. Offers precise temperature control for consistent product quality.
Upase Process Equipment’s functions as a major Jacketed Reactor manufacturers, suppliers, and exporters in Ahmedabad. The designed temperature control system of these reactors enables precise chemical reaction conditions necessary for industrial needs. We build customized solutions for client specifications through our high-quality efficient reactor systems. We build our reputation in the worldwide market through our emphasis on reliability alongside superior performance and outstanding customer satisfaction. Reach out today to learn how we can customize a solution for you.
